Custom designed pins and leads used for connectors, semiconductors, quartz oscillators, glass-to-metal seals, pin grid arrays, hinges and fasteners applications



Sussex Wire is a contract manufacturer of cold headed pins which are used as terminal pins, connector pins, and other PCB pin components where strength, precision shape – especially with high concentricity – and good smooth surface finishes are required. These qualities ensure proper automatic connection with a high mean-time-between-failure rate and serve applications which require disconnection and reconnection multiple times for service or maintenance. PCB pins are manufactured using a wide variety of materials that are cold formed while maintaining contact integrity, incorporating oxygen-free copper alloys (CDA 102, CDA 2102), copper-core alloys, copper clad steels, stainless and low expansion alloys for hermetic seal applications, and many others.

Some of these parts are notable due to Sussex Wire\'s unique ability to form a very large head on a small shank, thereby replacing a more expensive and less precise alternative, i.e., brazing two components together, as in the electronic pins shown below. The concentricity of these parts is quite nearly perfect.

50 Ohm Connector Component 50 Ohm Connector Component Hermetic seal pin with precise wire bond surface.
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Cap Lead Combination Pin Terminal Cap Lead Combination Pin Terminal Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Large Headed Pin with Weld Projections Large Headed Pin with Weld Projections Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Pigtail Terminal Pin Pigtail Terminal Pin Used for solder attachment onto circuit board.
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Wire Wrap Pins Wire Wrap Pins Pins for wire wrapping on a circuit board.
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High Volume Kovar Terminal Pins, Multi-Die Cold Formed High Volume Kovar Terminal Pins, Multi-Die Cold Formed Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Solder Pot Terminal Pin Solder Pot Terminal Pin Component for hermetic seal.
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Auto Rectifier: Headed C Bend Auto Rectifier: Headed C Bend Terminal pin providing headed heat sink & platform for die braze attachment.
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Gas Tube Fuse Pin Gas Tube Fuse Pin Electronic fuse - connector pin component.
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Headed Shoulder Pin Connector Headed Shoulder Pin Connector Circuit board connector/terminal with flat for wire bonding.
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Miniature Nickel Alloy Pin Miniature Nickel Alloy Pin Terminal pin used in a glass to metal seal 50 ohm connector.
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Pointed Pin Glass Sealing Pointed Pin Glass Sealing Pointed Pin: .0625" dia. (1.59 mm) glass to metal seal alloy 42-6
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Terminal Pin for Glass to Metal Seal Terminal Pin for Glass to Metal Seal Terminal component in high volume glass to metal seal (hermetic) electronic device.
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