Custom designed contacts and terminals used for electronics, battery, connectors, fuse clip, potentiometer and semiconductors applications



As an integrated global manufacturer in design, manufacturing and services in cold heading, Sussex Wire produces micro-precision parts that range in quantity from relatively low volume specialized units to very high quantities in ongoing annualized production schedules. Our OEM customers come to Sussex for more than routine copper contacts; rather, they often require special alloys (e.g., hermetic seals, copper core wire, exotic alloys, oxygen-free copper), unique capabilities (e.g., electronic contacts for multiple functions such as contact and heat sink), or need to eliminate undesirable properties (terminal contacts, better quality contact surfaces, etc.).


Attributes of Surface Finish Suitable for Bonding




If your company needs cold headed contacts and terminals, Sussex Wire is uniquely resourced to provide end-to-end solutions through its innovative and proprietary approach.

Plug Electrode Plug Electrode One of two electrode pins used in thermocouple applications.
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Battery Anode Terminal Battery Anode Terminal Battery terminal used on fork lift batteries.
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Cap Lead Combination Pin Terminal Cap Lead Combination Pin Terminal Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Cold Formed Cup on .020" (.5mm) U Bend Cold Formed Cup on .020" (.5mm) U Bend Reflector cup used as a combination LED reflector and wire lead terminal.
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Connector Pin Connector Pin Spring loaded connector pin for use in high volume printer applications.
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Fuse Component Fuse Component Button with multiple pedestals.
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Large Heat Sink and Lead Large Heat Sink and Lead Diode Heat Sink & Terminal Lead.
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Pure-Silver-Semiconductor-Terminal-Lead Pure-Silver-Semiconductor-Terminal-Lead Diode/rectifier terminal lead.
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