Application Profile

Cold Formed Cup on .020 (.5mm) U Bend

70 CCFe cold formed cup on .020 (.5mm) U bend HP diode pin
Cold Formed Cup on .020 (.5mm) U Bend 3D Rendering Cold Formed Cup on .020 (.5mm) U Bend Technical Drawing
Use:  Reflector cup used as a combination LED (light emitting diode) reflector and wire lead terminal.
Material:  70% CCFe (copper clad steel; 70% conductivity) .020" diameter.
Manufacturing Method: 
  • Headed and bent on a slide machine.

 

_____________________________________________________________________


Need a Custom Part?
Click Here to Contact a Sussex Engineer.

_____________________________________________________________________

 

Notable Features: 
  • Cold headed cup shape formed on the end of an .020" (.5mm) diameter wire. This cup shape is meant to accommodate a tiny LED chip and reflect light as a flashlight reflector.
  • The metal mass that is in the cup shape is extraordinarily large for the .020" diameter beginning wire diameter.
  • The U-shape terminal leads are attached to the cup as one piece.
Advantages: 
  • This high volume CCFe (clad wire) part can be handled magnetically due to the steel core.
  • The steel core provides a very stiff wire making the part handleable without deformation/bending.
  • The heavy copper outer layer gives the wire 70% conductivity (ie: 70% of the conductivity expected from a pure copper wire).
  • The highly reflective cup feature is manufactured to a special inside shape for reflecting the LED light from a specific shaped angle.
INFORMATION
 

Sign up for informative quarterly emails on cold forming.



First Name
Last Name
Email
Company
Comments

 




Thank You!


Thank you for signing up for our newsletter.

Sussex Wire values your privacy. If you receive unwanted email, you may opt out to future alerts at any time.


Sussex Wire