Application Profile

Double Diameter Connector Component

Multi die cold formed CDA 260 unleaded brass connector pin
Double Diameter Connector Component 3D Rendering Double Diameter Connector Component Technical Drawing
Use:  Connector component.
Material:  CDA 102 oxygen free high conductivity copper.
Manufacturing Method: 
  • Produced from coiled wire.
  • Manufactured complete from cold forming machine-no secondaries.
  • Tooling designed & built in-house at Sussex Wire, Inc.



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Notable Features: 
  • Surface finishes better than 32 rms.
  • Concentricity of major OD to minor OD is .001" TIR.
  • Burrless.
  • Large reduction from major OD to minor OD.
  • No machining lines or cut off deformations present.
  • This one piece design is meant to supplant the usual two piece brazed/welded assembly normally a part as this would be manufactured by brazing/welding the smaller diameter terminal lead onto the larger OD.
  • Therefore this design eliminates the welded assembly and replaces it with a single one piece part.
  • Near perfect concentricity of terminal lead to major OD.
  • Very good thermal and electrical conductivity since there is no or weld on the part.

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