Custom designed pins and components for hermetic seals used in a variety of mission-critical applications.



Examples of custom components shown here are used in OEM assemblies such as vacuum feedthroughs, sealed relays, thermal sensors, pin feedthrough terminals, LEDs, beamline feedthroughs and injector tubes, dual in-line package (DIP) headers, thrust reverser control units, smart contactors, AC/DC power distribution assemblies, thermocouple feedthroughs, time delay devices, and ceramic packages of electronic components.

Download our Glass-To-Metal Seal Bulletin for more information.


With Sussex Wire's cold-headed manufacturing savvy expertise in glass seal hermetic pins, you can increase your production speed and improve your final product's reliability, particularly for mission-critical applications such as defense and aerospace. Sussex has everything in-house: a very large inventory of glass to metal seal materials including copper core alloys; cold-forming modeling software; die production; an ISO-9001-2008 certified quality program; and many other post cold forming and finishing operations.



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Most importantly, Sussex has an engineering staff with experience in hermetic seal pins as a specialty, not just as a contract manufacturer. As a partner, with the ability to our team can work with your engineers and suggest design improvements for pins in feedthroughs or connectors. For instance, Sussex can control the diameter of the copper in 446 copper core wire. This level of experience is not commonly found and is one of the primary reasons Sussex works with companies around the globe, not just with our North America customers.

Examples of Sussex Wire Glass-to-Metal Seal projects completed

3 Dimensional Micro Glass to Metal Seal Connector 3 Dimensional Micro Glass to Metal Seal Connector Terminal component for hermetic seal (glass to metal seal).
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Glass to Metal Seal Terminal Glass to Metal Seal Terminal Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Glass to Metal Seal Terminal Flattened Pierced .125\" Dia. Glass to Metal Seal Terminal Flattened Pierced .125\" Dia. Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Glass to Metal Seal Terminal Flattened Pierced Oval Hole Glass to Metal Seal Terminal Flattened Pierced Oval Hole Terminal component in high volume glass to metal seal (hermetic) electronics devices.
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Hermetic Seal Terminal Hermetic Seal Terminal Double headed for immersion in expansion glass-top head is the mounting surface for wire bonding.
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High Volume Kovar Terminal Pins, Multi-Die Cold Formed High Volume Kovar Terminal Pins, Multi-Die Cold Formed Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Pointed Pin Glass Sealing Pointed Pin Glass Sealing Pointed Pin: .0625" dia. (1.59 mm) glass to metal seal alloy 42-6
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Cap Lead Combination Pin Terminal Cap Lead Combination Pin Terminal Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Ceramic Surge Protector Component Ceramic Surge Protector Component Mounting surface/heat sink for diode chip.
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Counterbored Tube Cold Formed Connector Component Counterbored Tube Cold Formed Connector Component Component in high volume glass to metal seal (hermetic) electronic.
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Flattened Pierced Micro Terminal Flattened Pierced Micro Terminal Component for hermetic seal.
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Large Headed Pin Large Headed Pin Terminal component in high volume glass to metal seal electronic device.
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Large Headed Pin with Weld Projections Large Headed Pin with Weld Projections Terminal component in high volume glass to metal seal (hermetic) electronic device.
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Miniature Nickel Alloy Pin Miniature Nickel Alloy Pin Terminal pin used in a glass to metal seal 50 ohm connector.
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Terminal Pin for Glass to Metal Seal Terminal Pin for Glass to Metal Seal Terminal component in high volume glass to metal seal (hermetic) electronic device.
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