Application Profile

Auto Rectifier: Headed C Bend

Cold formed head and coined CDA 102 copper c-bend auto rectifier
Auto Rectifier: Headed C-Bend 3D Rendering Auto Rectifier: Headed C-Bend Technical Drawing
Use:  Terminal pin providing headed heat sink & platform for die braze attachment.
Material:  CDA 102 copper (oxygen free; high conductivity copper).
Manufacturing Method: 
  • Cold headed pin with coined C-Bend on a slide machine.
  • Complete off machine.



For best ROI in the design stage of your project.

Click Here to Contact a Sussex Engineer.



Notable Features: 
  • Coined area that is formed into a precise C-Bend.
  • Large headed area (heat sink and braze attach platform).
  • Smooth top head surface (rms 32 and better) with zero voids or inclusions or folds on the braze surface.
  • Material waste is minimal. The part is formed from copper round wire.
  • The C-Bend area is a stress relief feature providing longitudinal give protecting the die attachment.
  • Production speeds are high for this high volume piece allowing for low production costs.

Sign up for informative quarterly emails on cold forming.

First Name
Last Name


Thank You!

Thank you for signing up for our newsletter.

Sussex Wire values your privacy. If you receive unwanted email, you may opt out to future alerts at any time.

Sussex Wire